Customer Cases

  1. Home
  2. Products
  3. Filter Element
  4. Coalescer Filter Element
  5. Replacement Facet Coalescer Filter Element Model CA56-8 In Petroleum Industry

Replacement Facet Coalescer Filter Element Model CA56-8 In Petroleum Industry

The CA56-8 Coalescer Filter Element is a cutting-edge solution designed to address critical challenges in gas-liquid separation across industrial sectors. By integrating advanced materials science with precision engineering, this model sets a new benchmark for reliability and efficiency in removing liquid droplets and solid particulates from gas streams. Its modular design ensures seamless integration into existing systems, while rigorous testing guarantees consistent performance under extreme operating conditions.

Model ：

CA56-8

Permeability：

250 m³/m²/h/bar

Replacement Facet Coalescer Filter Element Model CA56-8 In Petroleum Industry

Product Introduction

Introduction


The CA56-8 Coalescer Filter Element is a cutting-edge solution designed to address critical challenges in gas-liquid separation across industrial sectors. By integrating advanced materials science with precision engineering, this model sets a new benchmark for reliability and efficiency in removing liquid droplets and solid particulates from gas streams. Its modular design ensures seamless integration into existing systems, while rigorous testing guarantees consistent performance under extreme operating conditions.

Features


  1. Ultra-High Separation Efficiency: Leveraging a dual-layer composite media, the CA56-8 achieves 99.9% removal efficiency for liquid droplets as small as 0.3 microns. This performance surpasses industry standards, ensuring gas purity essential for downstream processes.

  2. Corrosion-Resistant Construction: Crafted from 316L stainless steel mesh and reinforced with fluoropolymer-treated fiberglass layers, the element resists chemical attack, moisture, and oxidation, making it ideal for aggressive environments.

  3. Optimized Flow Dynamics: The pleated design maximizes surface area while minimizing pressure drop (<1.5 bar at rated flow), maintaining energy efficiency and reducing operational costs.

  4. Extended Service Life: A combination of anti-fouling coatings and robust structural integrity allows the element to operate for up to 8,000 hours before replacement, even in high-contaminant applications.

  5. Versatile Configuration: Customizable micron ratings (0.3–50 µm) and modular dimensions accommodate diverse gas types, from natural gas to hydrogen, across varying flow rates.


Suggested Operating Conditions


ParameterOptimal RangeCritical Limits
Inlet Gas Temperature-40°C to +120°C-50°C to +150°C (short-term)
Operating PressureUp to 100 bar120 bar (burst pressure)
Maximum Flow Rate5,000 Nm³/h (at 20°C)6,500 Nm³/h (peak capacity)
Recommended Backflush CycleEvery 500–800 hoursMinimum 300 hours (high load)
Inlet Liquid Loading<1000 ppm<3000 ppm (with pre-filter)

Application


The CA56-8 excels in environments where gas purity directly impacts equipment longevity and process safety:

  • Natural Gas Processing: Removes hydrocarbons and water from pipeline gas to prevent corrosion and ice formation.

  • Petrochemical Refineries: Protects compressors and turbines from liquid carryover in ethylene and propylene streams.

  • Power Generation: Ensures clean fuel gas for gas turbines, reducing maintenance downtime.

  • Offshore Platforms: Withstands salt-laden air and high humidity, safeguarding offshore compression systems.

  • Industrial Air Systems: Delivers ISO 8573-1 Class 1 compressed air for sensitive manufacturing processes.


Technical Data


SpecificationStandard Model (CA56-8)Customizable Options
Filtration Rating0.3–50 micronsCustom micron ratings available
Element Dimensions56 mm OD × 800 mm lengthLength: 500–1,200 mm
Material Composition316L stainless steel mesh + fluoropolymer compositeHastelloy/C, Inconel available
Maximum Particle Load20 g/m²30 g/m² (heavy-duty variant)
Pressure Drop at Rated Flow1.2 bar (at 5,000 Nm³/h)<1.5 bar (guaranteed)
Permeability250 m³/m²/h/bar150–350 m³/m²/h/bar
CertificationISO 16332:2015, API 12JASME BPVC Section VIII Div. 1

Conclusion


The CA56-8 Coalescer Filter Element redefines gas purification through its innovative design, unmatched durability, and adaptable performance. By combining 99.9% separation efficiency with a 316L stainless steel core, it outperforms traditional filters in corrosive, high-pressure, and high-humidity environments. With customizable configurations and a proven track record in critical industries, the CA56-8 offers operators a cost-effective solution to enhance equipment reliability, reduce maintenance, and ensure compliance with stringent environmental standards. Invest in the CA56-8 to experience sustained operational excellence.

Other models optional: 

CA11-3
CA11-8
CA11-9
CA11-5
CAA11-5
CM-11-5
CA14-3
CA14-8
CA14-9
CA14-5
CAA14-5
CM-14-5
CA14-5SB
CAA14-5SB
CM-14SB-5
-
-
-
CA22-3
CA22-8
CA22-9
CA22-5
CAA22-5
CM-22-5
CA22-5SB
CAA22-5SB
CM-22SB-5
-
-
-
CA28-3
CA28-8
CA28-9
CA28-5
CAA28-5
CM-28-5
CA28-3SB
CA28-8SB
CA28-9SB
CA28-5SB
CAA28-5SB
CM-28SB-5
CA33-3
CA33-8
CA33-9
CA33-5
CAA33-5
CM-33-5
CA33-3SB
CA33-8SB
CA33-9SB
CA33-5SB
CAA33-5SB
CM-33SB-5
CA38-3
CA38-8
CA38-9
CA38-5
CAA38-5
CM-38-5
CA38-3SB
CA38-8SB
CA38-9SB
CA38-5SB
CAA38-5SB
CM-38SB-5
CA43-3
CA43-8
CA43-9
CA43-5
CAA43-5
CM-43-5
CA43-3SB
CA43-8SB
CA43-9SB
CA43-5SB
CAA43-5SB
CM-43SB-5
CA56-3
CA56-8
CA56-9
CA56-5
CAA56-5
CM-56-5
CA56-3SB
CA56-8SB
CA56-9SB
CA56-5SB



Product Technical Parameters

Product Display

Product Display
Product Display
Product Display
Product Display

ONLINE MESSAGE