LYC-G High Solid Content Industrial Multi Impurity Oil Pollution Mobile Oil Filter Car
The LYC-G high solid content oil filter is a specialized mobile oil purification equipment tailored for high impurity, high solid content, and heavy oil pollution conditions in the LYC series. Different from ordinary LYC-A/B conventional impurity removal oil filters, this machine focuses on ultra large pollutant holding capacity, anti clogging, oil pollution resistance, and multi-stage gradient filtration, specifically solving industry problems such as dense metal dust, oil sludge accumulation, suspended solid particles, and easy clogging of filter elements in industrial oil products. The equipment adopts a three-stage progressive filtration structure, which can efficiently process waste hydraulic oil, lubricating oil, and gear oil with severe pollution and extremely high solid content. It is widely used for waste oil regeneration, heavy industry equipment oil purification, and workshop heavy pollution oil circulation filtration. Our factory has many years of experience in the research
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Product Introduction
Product basic parameters and core configuration materials
1. Product model: LYC-G series high solid content oil filter machine, including LYC-32G, LYC-50G, LYC-100G, LYC-200G and other full flow specifications, suitable for small and medium-sized workstations to large flow centralized oil filtration scenarios.
2. Rated flow rate: 32L/min -200L/min optional, can meet different working conditions such as equipment single machine circulation filtration, workshop batch oil regeneration, and centralized purification of waste oil.
3. Working pressure: Rated working pressure of 0.6MPa, built-in overflow and pressure relief protection, automatic pressure stabilization and relief for pipeline overpressure, to prevent high-pressure pipe blockage and pump body overload damage.
4. Filtering structure: three-stage gradient filtering system, with a first stage ultra large aperture coarse filter intercepting large blocks of oil sludge, welding slag, and accumulated impurities; Secondary medium efficiency filtration intercepts suspended particles; Three level precision clarification filtration, step-by-step purification, significantly reducing the load of single-stage filter cartridges, and maximizing anti clogging performance.
5. Core power configuration: Equipped with an industrial grade high flow oil transfer pump, the pump body structure is optimized for high solid oil content, with strong anti impurity ability, less likely to get stuck in the pump, stable self-priming, and continuous oil supply without attenuation under severe oil pollution and high impurity conditions.
6. Safety protection configuration: Standard motor thermal overload protection and pipeline overflow dual protection system, effectively avoiding pressure surges caused by impurity blockage, motor overload burning, pipeline bursting and other faults, ensuring safe and stable equipment operation.
7. Body structure and material: Adopting thickened carbon steel frame and electrostatic spraying anti-corrosion process, it is resistant to oil stains, corrosion, and not easy to rust; The bottom is equipped with silent brake universal casters, which are flexible in movement and stable in positioning; The filter cartridge adopts a quick opening clamp structure, which allows for quick replacement of the filter element without the need for tools, ensuring efficient and convenient maintenance.
8. Monitoring configuration: The body is equipped with a high-precision pressure gauge group, which can monitor the pressure difference changes of each level of filter element in real time, intuitively judge the degree of filter element blockage, accurately control the replacement timing, and avoid waste of ineffective consumables and filtration failure problems.
9. Compatible media: Suitable for industrial oils with viscosity ranging from 10 to 220 CST, including hydraulic oil, mechanical lubricating oil, gear oil, circulating oil, recycled waste oil, etc., suitable for the vast majority of high solid content and heavy oil industrial oils.
10. Working characteristics: The whole machine has a large capacity for dirt collection, strong anti clogging ability, smooth oil flow without pressure build-up, supports 24-hour continuous heavy oil pollution circulation filtration, and is designed specifically for harsh and high pollution working conditions.
Applicable industries and equipment operating conditions of the product
1. Metallurgical Heavy Industry: Suitable for steel rolling units, continuous casting equipment, and smelting hydraulic lubrication systems. The equipment operates at high loads for a long time, and the oil contains a large amount of iron powder, oxidized sludge, and metal debris, with extremely high solid content. LYC-G can sustainably purify heavily polluted oil products and restore oil cleanliness.
2. Mining engineering machinery industry: mining excavation equipment, loaders, shield tunneling machines, heavy engineering machinery hydraulic systems, operating environment with high dust and impurities, oil products are easily mixed with sediment, ore powder, and metal debris, suitable for long-term circulation filtration and purification of this machine.
3. Waste oil recycling and treatment industry: specialized in the recycling and purification of waste industrial oil products. Targeting the accumulated high impurity waste hydraulic oil and waste gear oil, the oil sludge, solid sediment, and suspended impurities are filtered step by step to achieve waste oil recycling and significantly reduce oil costs.
4. Cement and building materials industry: ball mill, vertical mill, rotary kiln reducer lubrication system, long-term operation is prone to produce gum oil sludge, wear particles, fast oil pollution rate, high solid content. This machine can continuously filter through online bypass to reduce oil change frequency.
5. General industrial maintenance scenario: For old hydraulic stations in factories and lubrication systems that have not been deeply maintained for years, in response to working conditions where oil is blackened, turbid, and heavily contaminated, quickly purify oil stains, improve oil condition, and restore equipment operation stability.
Core competitive advantages of the product
1. Three stage gradient filtration, with anti clogging performance far exceeding that of ordinary oil filters: Different from conventional two-stage filtration equipment, LYC-G adds a front large capacity coarse filter structure, which is specifically designed to receive large oil sludge and accumulated impurities, protect the precision filter element at the back end, and solve the problem of rapid clogging of filter elements under high solid content conditions from the root.
2. Large capacity for dirt collection, lower cost of consumables: With a dedicated high-capacity dirt filter structure, the impurity storage space is 2-3 times that of ordinary filters. Under severe oil pollution conditions, the replacement cycle is significantly extended, effectively reducing downtime losses and consumables expenses caused by frequent core replacement.
3. High impurity compatible pump body, no pump jamming or pressure build-up: Optimized for heavy oil pollution, the high flow pump set has strong resistance to impurity impact, and can provide stable oil supply even in the face of turbid and high solid content oil products, without problems such as suction, pump jamming, and flow attenuation.
4. Visualized pressure difference monitoring, precise and efficient operation and maintenance: Dual pressure gauges monitor the clogging status of the filter element in real time. If the pressure difference exceeds the standard, the filter element should be replaced to prevent filtration failure and secondary circulation of impurities. There is no need to blindly replace consumables, and operation and maintenance are more scientific.
5. Flexible mobility and adaptability to multiple scenarios: The whole machine is designed to be compact and lightweight, with brake universal casters that can switch workstations freely. It can be used for offline oil circulation filtration or connected to equipment bypass for online non-stop filtration, with strong adaptability.
6. Sturdy and durable, suitable for harsh working conditions: The whole machine has a corrosion-resistant and oil resistant structure, the body is not easy to accumulate dust and rust, the pipeline is tightly sealed, and it is not easy to damage during long-term operation in dusty and heavy oil contaminated workshops, with an extremely low equipment failure rate.
Product Technical Parameters
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