Product basic parameters and core configuration materials
1. Product model: LYC-J series coalescence dehydration oil filter machine, including various flow specifications such as LYC-16J, LYC-32J, LYC-50J, LYC-100J, etc.
2. Rated flow rate: 16L/min~100L/min optional, meeting the needs of small flow precision dehydration and large flow rapid purification.
3. Working pressure: Rated working pressure of 0.6MPa, built-in overflow valve pressure protection, automatic overpressure relief, ensuring the safety of pipelines and filter cartridges.
4. Filtering structure: multi-stage progressive purification, with a first stage coarse filter intercepting large particle impurities to protect the coalescing filter element; Secondary coalescence filter element, capable of breaking down emulsions and aggregating tiny water droplets into large droplets; Three stage separation filter element, blocking water droplets and allowing only oil to pass through; Post fine filtration further removes solid particles.
5. Core power configuration: Industrial low-noise gear pump, strong self-priming ability, stable oil supply, small pulse, low temperature rise during long-term continuous operation, resistant to medium wear.
6. Safety protection configuration: Equipped with motor thermal overload protection and pipeline overflow pressure relief dual protection to prevent motor overload from burning out and pipeline overpressure from bursting.
7. Body structure and material: Thick carbon steel integrated frame, equipped with silent universal casters with brakes, which can be locked and fixed during operation; The filter cartridge adopts a quick opening clamp structure, which allows for easy replacement of the coalescing and separating filter elements without the need for tools.
8. Monitoring configuration: Multiple pressure gauges are used to monitor the pressure difference of each level of filter cartridge, and visually determine the blockage status of the coarse filter, coalescing filter element, and fine filter element; Optional oil-water online monitoring device.
9. Compatible media: Suitable for industrial oils with viscosity ranging from 10-160CST, including turbine oil, mineral hydraulic oil, gear oil, and lubricating oil.
10. Working characteristics: The whole machine has low vibration and noise, strong demulsification and dehydration ability, can handle emulsified water, and supports long-term uninterrupted circulation oil filtration operation.
Applicable industries and equipment operating conditions of the product
1. Power industry: Purification of turbine oil for steam turbine generator units, aimed at addressing the problems of water ingress and oil emulsification during unit operation, online removal of moisture and particulate impurities, reduction of oil moisture content, protection of turbine bearings, and extension of turbine oil service life.
2. Metallurgical Heavy Industry Hydraulic Lubrication System: Steel rolling units, large mining equipment hydraulic and lubrication stations, working conditions are humid and prone to water ingress. LYC-J can synchronously remove water and impurities to prevent component corrosion, oil emulsion deterioration, and reduce equipment shutdown failures.
3. Large scale engineering machinery maintenance center: For heavy hydraulic equipment and port machinery, if moisture invades the hydraulic oil during storage or operation, use this equipment to circulate and purify, restore oil performance, and reduce oil change costs.
4. Chemical and paper industries: Purification of oil products in large gearboxes and lubricating oil stations. Oil products are prone to water ingress in humid environments, and continuous dehydration is achieved through agglomeration and separation to avoid rust and sludge formation.
5. Oil storage and oil regeneration enterprises: New oil in oil depots is dehydrated, and waste emulsified oil is purified and regenerated to quickly reduce the water content and particle size indicators of the oil, so that polluted oil products can meet the standards for continued use.
Core competitive advantages of the product
1. Agglomeration separation technology can remove emulsified water: ordinary oil filters can only filter solid particles and cannot remove emulsified water from the oil; The LYC-J coalescence dehydration oil filter can achieve demulsification, separate free water from emulsified water, and solve the problem of oil emulsification caused by water ingress from the root.
2. Multi stage progressive purification to protect the core filter element: The pre coarse filter first intercepts large particles such as rust and welding slag, reducing the wear of impurities on the agglomeration filter element, extending the service life of the agglomeration and separation filter element, and reducing consumable costs.
3. Multi functional and flexible with brake wheels: The whole machine has a compact structure and universal wheels with brakes, which can be moved to various equipment workstations to complete various operations such as circulation purification, oil filling, emulsion oil regeneration, etc. The positioning and fixation are convenient.
4. Multi pressure gauge monitoring, visualized operation and maintenance: Independent pressure gauges for each level of filter cartridge can monitor the pressure difference of coarse filtration, coalescence, and fine filtration separately, accurately determine which level of filter cartridge is blocked, replace it as needed, and reduce unnecessary consumables waste.
5. Quick opening clamp structure, easy maintenance: The filter cartridge adopts a clamp quick opening design, and the disassembly and assembly of the coalescing filter element and separating filter element do not require tools such as wrenches. Ordinary operators can complete the replacement of the filter element, saving maintenance time.
6. Flexible precision selection, suitable for multiple scenarios: The rear precision filter cartridge can freely replace different precision filter elements, control the cleanliness of oil solid particles as needed, and meet the needs of dehydration and precision particle filtration.
Frequently Asked Questions (FAQ)
FAQ1: What is the biggest difference between LYC-J coalescing dehydration oil filter and LYC-A, LYC-B oil filters?
Answer: LYC-A and LYC-B can only filter solid particles and impurities in oil, and do not have dehydration function. LYC-J is equipped with a coalescence separation system that can simultaneously remove solid particles, free water, and emulsified water, specifically for treating industrial oil products that are emulsified by incoming water.
FAQ2: Can LYC-J coalescence dehydration oil filter handle turbine oil with severe emulsification?
Answer: Sure. The coalescence filter element has the ability to break emulsions, which can gather tiny water droplets in the emulsified state in the oil into large water droplets, and then achieve oil-water separation through the separation filter element; Oil products with severe emulsification can be filtered through multiple cycles to continuously reduce their moisture content.
FAQ3: Can the device work continuously for a long time?
Answer: Sure. The equipment adopts industrial grade gear pumps with good heat dissipation performance, equipped with overload protection systems, supports long-term continuous circulation filtration, and is suitable for normal oil dehydration and purification operations in power plants and steel mills.
FAQ4: Do the aggregation filter element and separation filter element need to be replaced together?
Answer: It does not need to be replaced at the same time. Agglomeration filter cartridges are prone to blockage by solid impurities and have a short replacement cycle; The main function of the separation filter element is to block water, and as long as it is not damaged, its service life is longer. By relying on the pressure difference of each level of pressure gauge, the filter element can be replaced separately as needed.
FAQ5: Will there be oil leakage during the operation of the equipment?
Answer: Under normal working conditions, there will be no oil leakage. The whole machine has undergone strict sealing and pressure testing before leaving the factory, with reinforced sealing of pipeline joints and reliable sealing of filter cartridge clamps; Strictly follow the operating procedures and there will be no leakage issues.
